Bridging Classic Customization with Modern Tech

While 3D printing has long been a game-changer for car enthusiasts looking to produce rare or bespoke components, the accuracy of the final product depends entirely on the quality of the initial measurements. Gathering precise dimensions through manual methods is notoriously labor-intensive. A renowned custom shop has discovered a highly efficient way to bridge this gap by integrating professional-grade 3D scanning into their workflow.


The Evolution of Tucci Hot Rods

Tucci Hot Rods, situated in Marcy, New York, has earned a reputation for its diverse portfolio. From the modern Ford Maverick SEMA concept—which sparked a significant interest in street-style trucks—to classic restoration projects like a 1931 Ford Model A and a 1936 Dodge pickup, the shop avoids a standardized approach to vehicle modification. Their ability to handle both contemporary platforms and vintage machines requires versatile manufacturing solutions.


From Cardboard Prototypes to Digital Precision

According to information provided by Artec 3D, the supplier of the Leo 3D scanner used by the team, the shop frequently utilizes 3D printing for aesthetic and functional components, including lens housings, interior trim, and air vents. In the past, the development cycle for these parts was riddled with trial and error. Dominick Tucci, a designer at the shop, explained the shift in their creative process:


«We used a lot cardboard, and there was a lot of printing prototype pieces, seeing what fit, making changes, printing new ones. Lots of back and forth. In the end, we were talking three-four days of back and forth, a process we replaced with just 15 minutes of scanning.»

Tangible Results in the Workshop

The implementation of scanning technology has already yielded impressive results across several builds. For instance:

  • Engine Integration: During a 1931 Model A build, the team successfully engineered motor mounts by scanning the engine placement directly within the frame rails.
  • Perfect Fitment: When designing headlight covers for a 1936 Dodge, the scanner provided the exact tolerances needed to ensure a perfect fit, solving previous issues where traditional manual measurements resulted in deviations of up to a quarter-inch.

This integration demonstrates how emerging technologies, when applied correctly, can significantly enhance traditional craftsmanship, proving that digital tools are an essential asset for the next generation of custom automotive fabrication.